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P2 Power Solutions Pvt. Ltd.

Textiles Spinning Industries Solution

Textiles Spinning Industries Solution

Typical Challenges

  • Periodic failure of expensive electronic cards and therefore abrupt tripping of continuous spinning machines
  • Low grade quality of yarn thread due to interruption in power supply
  • Increased losses due to high harmonic distortion
  • Varying load profile thus making traditional power factor correction solution ineffective in maintaining true power factor close to unity (lagging)
  • Low power factor (especially when DC drives are present)

 

Root Cause Analysis

  • High level of harmonic distortion is the main reason of sensitive cards failure
  • Carding, Ring Frame, Auto Coner and Simplex identified as major non-linear loads - can be driven by AC or DC drives

 

Solution

  • P2 Power Active Harmonic Filter at major nonlinear loads (p2p-415-af3)
  • P2 Power Hybrid Filter (p2p-415-hf3) - best suited when power factor is low

 

Benefits

  • Reduced likelihood (almost negligible) of sensitive electronic cards failure
  • Superior quality of yarn thread
  • Total current harmonic distortion maintained within limits specified as per IEEE standard (iTDD <8%) - free from any risk of harmonic penalty (if applicable)
  • Uninterrupted operation of continuous process based spinning machines
  • True power factor maintained close to unity; free from any risk of low pf penalty (if applicable)
  • Significantly reduced monthly electricity bills

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