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P2 Power Solutions Pvt. Ltd.

FMCG Industries Solution

FMCG Industries Solution

Typical Challenges

  • Presence of high harmonic distortion, iTDD exceeding standard limit specified by IEEE
  • Recurrent failure of expensive electronic cards, frequent failure of AC capacitor banks and malfunctioning of control circuits
  • Production down-time due to halt in operation of continuous machines
  • Inflated monthly electricity bills due to low power factor (true)

 

Root Cause Analysis

  • High level of harmonic distortion is the main reason of expensive cards failure
  • 7Bar Air Compressor, 40Bar Air Compressor, Refrigeration Panel, Juice Line identified as major non-linear loads - can be driven by AC or DC drives
  • High harmonics resulting in low true power factor

 

Solution

  • P2 Power Active Harmonic Filter at major nonlinear loads (p2p-415-af3)
  • P2 Power Hybrid Filter (p2p-415-hf3) - best suited when power factor is low

 

Benefits

  • Total current harmonic distortion maintained within limits specified as per IEEE standard (iTDD <8%)
  • Significant savings (both tangible and intangible) through elimination of failures
  • Improved supply voltage by reduced harmonic distortion
  • True power factor maintained close to unity
  • Significant savings through reduction in monthly electricity bills
  • Unbroken operation of continuous process machines

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